Dense coating with a secure interface
Substrate chemistry and microstructure promote diamond nucleation, reducing the risk of premature coating separation on the 2DEM series during abrasive cutting.
2DEM · Product family
2 Flute Diamond Coated Square End Mills for Graphite
Diamond coating · individual inspection · dimensional report available
2 Flute Diamond Coated Square End Mills for Graphite currently shows Ø0.2–12 mm across 63 standard order codes. It combines a fine-grain carbide substrate selected for diamond-deposition compatibility with a square-end geometry for flat pocket floors, slots, shoulders, side walls, and edge milling. The standard-reach form keeps projection compact for rigid, repeatable production machining. Two open flutes provide generous chip space for slotting, roughing, and small-diameter cutting.
Standard series specifications
Series-level specifications
Select the end geometry, flute count, and reach style for the required profile, cutting depth, and chip evacuation. The size and price table below lists every standard order code, key dimension, and USD/pc reference price for engineering selection and purchasing.
- Series code
- 2DEM
- Geometry
- Square end
- Flute count
- 2
- Diameter range
- Ø0.2–12 mm
- Reach style
- Standard reach
- Standard size rows
- 63
- Substrate
- Solid carbide
- Coating
- Diamond coating
- Primary material
- Graphite electrodes and abrasive non-metals
2DEM coating and edge-retention evidence
A diamond system engineered for graphite, 10x longer life
Wear control at the peripheral edge and end teeth helps retain floor flatness, wall size, and a clean 90-degree feature transition. The standard-reach form keeps projection compact for rigid, repeatable production machining.
About 74% less edge retreat after 60 minutes
The shown carbon-resin test records about 0.006 mm edge retreat for diamond coating versus 0.023 mm for TiAlN. For this square-end geometry for flat pocket floors, slots, shoulders, side walls, and edge milling, lower wear supports more consistent profile retention.
AK06 fine-grain carbide substrate
AK06 uses high-quality fine WC powder with controlled grain size and morphology, providing a diamond-compatible substrate for this 2-flute square end graphite end mill family.
Detailed codes, dimensions & reference prices
2DEM Series Size & Price Table
63 standard order codes with transparent online USD/pc FOB China prices updated 2026-Sep-14. Standard terms are 100% T/T in advance with a reference lead time of 10–15 working days. Final price and delivery are confirmed against quantity, dimensions, tolerance, and coating requirements.
Showing 63 of 63 rowsAll dimensions in mm
| Full specification | Product code | D | R | Flute L. | Neck Ø | Neck L. | Shank Ø | OAL | Flutes | USD/pc |
|---|---|---|---|---|---|---|---|---|---|---|
| D0.2*0.4FL*45 OAL*4SH*2F | 2DEM 002 004 S04 | 0.2 | — | 0.4 | — | — | 4 | 45 | 2 | $13.00 |
| D0.3*0.6FL*45 OAL*4SH*2F | 2DEM 003 006 S04 | 0.3 | — | 0.6 | — | — | 4 | 45 | 2 | $13.00 |
| D0.3*0.6FL*2NL*45 OAL*4SH*2F | 2DEM 003 020 S04 | 0.3 | — | 0.6 | — | 2 | 4 | 45 | 2 | $13.00 |
| D0.3*0.6FL*4NL*45 OAL*4SH*2F | 2DEM 003 040 S04 | 0.3 | — | 0.6 | — | 4 | 4 | 45 | 2 | $13.00 |
| D0.4*0.8FL*45 OAL*4SH*2F | 2DEM 004 008 S04 | 0.4 | — | 0.8 | — | — | 4 | 45 | 2 | $13.00 |
| D0.4*0.8FL*2NL*45 OAL*4SH*2F | 2DEM 004 020 S04 | 0.4 | — | 0.8 | — | 2 | 4 | 45 | 2 | $13.00 |
| D0.4*0.8FL*4NL*45 OAL*4SH*2F | 2DEM 004 040 S04 | 0.4 | — | 0.8 | — | 4 | 4 | 45 | 2 | $13.00 |
| D0.5*1FL*45 OAL*4SH*2F | 2DEM 005 010 S04 | 0.5 | — | 1 | — | — | 4 | 45 | 2 | $13.00 |
| D0.5*1FL*3NL*45 OAL*4SH*2F | 2DEM 005 030 S04 | 0.5 | — | 1 | — | 3 | 4 | 45 | 2 | $13.00 |
| D0.5*1FL*5NL*45 OAL*4SH*2F | 2DEM 005 050 S04 | 0.5 | — | 1 | — | 5 | 4 | 45 | 2 | $13.00 |
| D0.6*1.2FL*45 OAL*4SH*2F | 2DEM 006 012 S04 | 0.6 | — | 1.2 | — | — | 4 | 45 | 2 | $13.00 |
| D0.6*1.2FL*3NL*45 OAL*4SH*2F | 2DEM 006 030 S04 | 0.6 | — | 1.2 | — | 3 | 4 | 45 | 2 | $13.00 |
| D0.6*1.2FL*5NL*45 OAL*4SH*2F | 2DEM 006 050 S04 | 0.6 | — | 1.2 | — | 5 | 4 | 45 | 2 | $13.00 |
| D0.7*1.5FL*45 OAL*4SH*2F | 2DEM 007 015 S04 | 0.7 | — | 1.5 | — | — | 4 | 45 | 2 | $13.00 |
| D0.7*1.5FL*4NL*45 OAL*4SH*2F | 2DEM 007 040 S04 | 0.7 | — | 1.5 | — | 4 | 4 | 45 | 2 | $13.00 |
| D0.7*1.5FL*6NL*45 OAL*4SH*2F | 2DEM 007 060 S04 | 0.7 | — | 1.5 | — | 6 | 4 | 45 | 2 | $13.00 |
| D0.7*1.5FL*8NL*45 OAL*4SH*2F | 2DEM 007 080 S04 | 0.7 | — | 1.5 | — | 8 | 4 | 45 | 2 | $13.00 |
| D0.8*2FL*45 OAL*4SH*2F | 2DEM 008 020 S04 | 0.8 | — | 2 | — | — | 4 | 45 | 2 | $13.00 |
| D0.9*2.5FL*45 OAL*4SH*2F | 2DEM 009 025 S04 | 0.9 | — | 2.5 | — | — | 4 | 45 | 2 | $13.00 |
| D1*3FL*45 OAL*4SH*2F | 2DEM 010 030 045 | 1 | — | 3 | — | — | 4 | 45 | 2 | $11.80 |
| D1*3FL*60 OAL*4SH*2F | 2DEM 010 030 S04 | 1 | — | 3 | — | — | 4 | 60 | 2 | $12.80 |
| D1*3FL*5NL*60 OAL*4SH*2F | 2DEM 010 050 S04 | 1 | — | 3 | — | 5 | 4 | 60 | 2 | $12.80 |
| D1*3FL*10NL*60 OAL*4SH*2F | 2DEM 010 100 S04 | 1 | — | 3 | — | 10 | 4 | 60 | 2 | $12.80 |
| D1*3FL*15NL*60 OAL*4SH*2F | 2DEM 010 150 S04 | 1 | — | 3 | — | 15 | 4 | 60 | 2 | $12.80 |
| D1*3FL*20NL*60 OAL*4SH*2F | 2DEM 010 200 S04 | 1 | — | 3 | — | 20 | 4 | 60 | 2 | $12.80 |
| D1*3FL*25NL*60 OAL*4SH*2F | 2DEM 010 250 S04 | 1 | — | 3 | — | 25 | 4 | 60 | 2 | $13.00 |
| D1*3FL*30NL*60 OAL*4SH*2F | 2DEM 010 300 S04 | 1 | — | 3 | — | 30 | 4 | 60 | 2 | $14.40 |
| D1.5*6FL*60 OAL*4SH*2F | 2DEM 015 060 S04 | 1.5 | — | 6 | — | — | 4 | 60 | 2 | $12.80 → |
| D1.5*6FL*10NL*60 OAL*4SH*2F | 2DEM 015 100 S04 | 1.5 | — | 6 | — | 10 | 4 | 60 | 2 | $12.80 → |
| D1.5*6FL*15NL*60 OAL*4SH*2F | 2DEM 015 150 S04 | 1.5 | — | 6 | — | 15 | 4 | 60 | 2 | $12.80 → |
| D1.5*6FL*20NL*60 OAL*4SH*2F | 2DEM 015 200 S04 | 1.5 | — | 6 | — | 20 | 4 | 60 | 2 | $12.80 → |
| D1.5*6FL*25NL*60 OAL*4SH*2F | 2DEM 015 250 S04 | 1.5 | — | 6 | — | 25 | 4 | 60 | 2 | $13.00 → |
| D1.5*6FL*30NL*60 OAL*4SH*2F | 2DEM 015 300 S04 | 1.5 | — | 6 | — | 30 | 4 | 60 | 2 | $14.40 → |
| D2*6FL*45 OAL*4SH*2F | 2DEM 020 060 S04 | 2 | — | 6 | — | — | 4 | 45 | 2 | $11.80 → |
| D2*8FL*80 OAL*4SH*2F | 2DEM 020 080 S04 | 2 | — | 8 | — | — | 4 | 80 | 2 | $14.00 → |
| D2*8FL*12NL*80 OAL*4SH*2F | 2DEM 020 120 S04 | 2 | — | 8 | — | 12 | 4 | 80 | 2 | $14.00 → |
| D2*8FL*15NL*80 OAL*4SH*2F | 2DEM 020 150 S04 | 2 | — | 8 | — | 15 | 4 | 80 | 2 | $14.00 → |
| D2*8FL*20NL*80 OAL*4SH*2F | 2DEM 020 200 S04 | 2 | — | 8 | — | 20 | 4 | 80 | 2 | $14.00 → |
| D2*8FL*25NL*80 OAL*4SH*2F | 2DEM 020 250 S04 | 2 | — | 8 | — | 25 | 4 | 80 | 2 | $14.20 → |
| D2*8FL*30NL*80 OAL*4SH*2F | 2DEM 020 300 S04 | 2 | — | 8 | — | 30 | 4 | 80 | 2 | $15.60 → |
| D2*8FL*40NL*80 OAL*4SH*2F | 2DEM 020 400 S04 | 2 | — | 8 | — | 40 | 4 | 80 | 2 | $18.40 → |
| D2*8FL*45NL*80 OAL*4SH*2F | 2DEM 020 450 S04 | 2 | — | 8 | — | 45 | 4 | 80 | 2 | $19.80 → |
| D2*8FL*50NL*80 OAL*4SH*2F | 2DEM 020 500 S04 | 2 | — | 8 | — | 50 | 4 | 80 | 2 | $21.20 → |
| D3*9FL*50 OAL*6SH*2F | 2DEM 030 090 S06 | 3 | — | 9 | — | — | 6 | 50 | 2 | $18.00 → |
| D3*12FL*80 OAL*4SH*2F | 2DEM 030 120 S04 | 3 | — | 12 | — | — | 4 | 80 | 2 | $14.00 → |
| D3*12FL*20NL*80 OAL*4SH*2F | 2DEM 030 200 S04 | 3 | — | 12 | — | 20 | 4 | 80 | 2 | $14.00 → |
| D3*12FL*25NL*80 OAL*4SH*2F | 2DEM 030 250 S04 | 3 | — | 12 | — | 25 | 4 | 80 | 2 | $14.20 → |
| D3*12FL*30NL*80 OAL*4SH*2F | 2DEM 030 300 S04 | 3 | — | 12 | — | 30 | 4 | 80 | 2 | $15.60 → |
| D3*12FL*40NL*80 OAL*4SH*2F | 2DEM 030 400 S04 | 3 | — | 12 | — | 40 | 4 | 80 | 2 | $18.40 → |
| D3*12FL*50NL*80 OAL*4SH*2F | 2DEM 030 500 S04 | 3 | — | 12 | — | 50 | 4 | 80 | 2 | $21.20 → |
| D4*12FL*50 OAL*6SH*2F | 2DEM 040 120 S06 | 4 | — | 12 | — | — | 6 | 50 | 2 | $18.00 → |
| D4*16FL*80 OAL*4SH*2F | 2DEM 040 160 080 | 4 | — | 16 | — | — | 4 | 80 | 2 | $14.00 → |
| D5*15FL*60 OAL*6SH*2F | 2DEM 050 150 S06 | 5 | — | 15 | — | — | 6 | 60 | 2 | $20.80 → |
| D5*20FL*110 OAL*6SH*2F | 2DEM 050 200 S06 | 5 | — | 20 | — | — | 6 | 110 | 2 | $27.80 → |
| D6*18FL*60 OAL*6SH*2F | 2DEM 060 180 S06 | 6 | — | 18 | — | — | 6 | 60 | 2 | $22.60 → |
| D6*25FL*110 OAL*6SH*2F | 2DEM 060 250 110 | 6 | — | 25 | — | — | 6 | 110 | 2 | $29.40 → |
| D6*25FL*150 OAL*6SH*2F | 2DEM 060 250 150 | 6 | — | 25 | — | — | 6 | 150 | 2 | $36.40 → |
| D8*24FL*70 OAL*8SH*2F | 2DEM 080 240 S08 | 8 | — | 24 | — | — | 8 | 70 | 2 | $33.60 → |
| D8*25FL*40NL*150 OAL*8SH*2F | 2DEM 080 400 150 | 8 | — | 25 | — | 40 | 8 | 150 | 2 | $53.60 → |
| D10*25FL*80 OAL*10SH*2F | 2DEM 100 250 S10 | 10 | — | 25 | — | — | 10 | 80 | 2 | $50.80 → |
| D10*25FL*50NL*160 OAL*10SH*2F | 2DEM 100 500 160 | 10 | — | 25 | — | 50 | 10 | 160 | 2 | $82.20 → |
| D12*25FL*80 OAL*12SH*2F | 2DEM 120 250 S12 | 12 | — | 25 | — | — | 12 | 80 | 2 | $65.60 → |
| D12*25FL*60NL*160 OAL*12SH*2F | 2DEM 120 600 160 | 12 | — | 25 | — | 60 | 12 | 160 | 2 | $108.40 → |
Default cutter diameter tolerance: -0.020 / 0 mm; default corner-radius tolerance: ±0.02 mm. Specify special tolerances in the RFQ.Quote selected codes
Starting parameters for graphite
2F Diamond Square End cutting data selector
Choose cutter diameter, then select the applicable reach or taper combination to view spindle speed, feed rate, axial depth ap, and radial width ae. Use the result as a test-cut starting point and optimise for machine rigidity, actual overhang, runout, and graphite grade.
Select cutting condition
Use the selection to establish first-piece test-cut settings; final values depend on the machine and setup.
Selected reference
Ø0.2 mm · 2DEM · 2F
Spindle speed
40,000
rev/min
Feed rate
100
mm/min
Axial depth ap
0.3
mm
Radial width ae
0.02
mm
- Effective length
- —
- Taper angle
- —
- Vc
- 25.1 m/min
- fz
- 0.0013 mm/tooth
Compare all Ø0.2 mm parameter sets1 set · Expand
| Diameter D | RPM | Feed | ap | ae | Vc | fz |
|---|---|---|---|---|---|---|
| mm | rev/min | mm/min | mm | mm | m/min | mm/tooth |
| Ø0.2 | 40,000 | 100 | 0.3 | 0.02 | 25.1 | 0.0013 |
Recommended operations
Plunge-capable slots, pockets, edges, and roughing with open chip space.
Selection notes
- 2-flute geometry: more chip space for slotting, roughing, and higher-volume removal.
- Use the shortest safe projection to maximise rigidity.
- Machine graphite dry with effective vacuum extraction; validate parameters for the graphite grade and CNC setup.
Rigidity and handling
Extreme hardness also means brittleness. Use a rigid CNC, precision holder, and secure workholding; control runout especially on long-reach and small-diameter tools, and avoid impact entry.
2DEM dimensional verification
Verified dimensions on every end mill
ZOLLER inspection for every 2DEM end mill
Cutter diameter, end-face geometry, runout, and cutting-edge condition are checked to support accurate slots, walls, and pocket floors. A dimensional report can be supplied with the order for acceptance and traceability.
- Default cutter diameter tolerance: -0.020 / 0 mm
- Default cutter corner-radius tolerance: ±0.02 mm
- Dimensional report available for order acceptance and traceability
Square end abrasive-material machining
Built for abrasive graphite, carbon fiber, and fiberglass
The 2DEM series uses a square-end geometry for flat pocket floors, slots, shoulders, side walls, and edge milling. Its diamond-coated carbide edge is designed for graphite electrodes and, after application validation, abrasive non-metals such as CFRP and GFRP.
Square ends can machine abrasive composite edges and pockets where a flat floor is required; select entry and support to limit fibre breakout.
Include these items in your RFQ
- Drawing or existing tool code
- Diameter, flute/neck/shank/OAL dimensions
- End geometry, flute count, and radius
- Graphite grade or composite layup
- Machine, holder, and permitted runout
- Annual quantity and target lead time
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